CTcoin Dolphin Uživatelský manuál

Standalone Bill Counter Maintenance Manual Version No.: 1.0 Category No.: 1.0 CTcoin A/S Denmark

Maintenance Manual of Bill Counter Page 10 of 84 2) Identification to the gap of the “bill feeding gate, 17" First turn the axis of 15,

Maintenance Manual of Bill Counter Page 11 of 84 EUR ON/OFF Euro (currency) selection key for selecting the identification function for coding

Maintenance Manual of Bill Counter Page 12 of 84 In this status, press the START/RESET key and enter the waiting status for reading and acces

Maintenance Manual of Bill Counter Page 13 of 84 MD5 UV value of the last bank note MD6 Standard value of UV MD7 High position of left

Maintenance Manual of Bill Counter Page 14 of 84 MD20 Data for lean of bank note MD23 Data for overlapping bills MD24 Data for overlap

Maintenance Manual of Bill Counter Page 15 of 84 After the debugging, press 1 key to enable the debugging interface to enter R status; press S

Maintenance Manual of Bill Counter Page 16 of 84 debugging interface; press 1 again and enter J status, namely the debugging interface for dim

Maintenance Manual of Bill Counter Page 17 of 84 Page C: C CD1 CD2 CD3 CD4 CD5 CD6 CD7 CD8 C CD9 CD10 CD11 CD12 CD13 CD14 CD15 CD16 C CD17 CD

Maintenance Manual of Bill Counter Page 18 of 84 Position and meaning of data: Software Version Control VD1 VD2 VD3 VD4 Display VD5 VD6 VD7

Maintenance Manual of Bill Counter Page 19 of 84 b) Connect the two jumpers of dsp4011_E and dsp4011_On control panels onto them c) Connect

Maintenance Manual of Bill Counter Page 2 of 84 ContentsOverview ...

Maintenance Manual of Bill Counter Page 20 of 84 After successful handshake (the program indicator on the motherboard will go off) g) As show

Maintenance Manual of Bill Counter Page 21 of 84 3) Download with a laptop a) Connect the transmission cable USB TO RS232 with the PC, as sh

Maintenance Manual of Bill Counter Page 22 of 84 4.7 Method for uploading data Upload a file After clicking the button, the dialogue box ab

Maintenance Manual of Bill Counter Page 23 of 84 panel component. 4) Loosen the two M4 x 8 bolts under 9, the bill receiving baffle; take off

Maintenance Manual of Bill Counter Page 24 of 84 32.adjusting spring 35.spacing board 38.pinch wheel part 41.adjusting bolt 33.bracket ad

Maintenance Manual of Bill Counter Page 25 of 84 loosen the two bolts of 34, the fixed separating wheel; move 34 leftward and rightward and ma

Maintenance Manual of Bill Counter Page 26 of 84 bank note; when a bank note passes through the gate, obvious resistance should be felt; and t

Maintenance Manual of Bill Counter Page 27 of 84 When there’s no reflection from bank note Vb≤80mV Figure 13-1 Waveform for each point wh

Maintenance Manual of Bill Counter Page 28 of 84 Vb has the peak value of 750-800mV when use black object for reflection Figure 13-2 Wavefo

Maintenance Manual of Bill Counter Page 29 of 84 7.2 Left/Right Counting Sensors and Left/Right Penetration Sensors 1) Description of Working

Maintenance Manual of Bill Counter Page 3 of 84 Appendix 2 Structural Relation Schema of the Electrical Part (for reference only) ...

Maintenance Manual of Bill Counter Page 30 of 84 Waveform when there's continues passing through of bank note Figure 15 Output oscillog

Maintenance Manual of Bill Counter Page 31 of 84 benchmark for adjustment of the machine to be done. The debugging method for the two pairs of

Maintenance Manual of Bill Counter Page 32 of 84 Electric schematic for fluorescence receiving Figure 16 Electric schematic of the fluoresc

Maintenance Manual of Bill Counter Page 33 of 84 and anti-clockwise to increase. B. Debugging steps a) Adjust the fluorescence grade into Grad

Maintenance Manual of Bill Counter Page 34 of 84 Ua>4.3V when there’s no bank note Ua<0.3V when there is a bank note Figure 19 Change

Maintenance Manual of Bill Counter Page 35 of 84 pulses. This is for precise measurement and positioning of status of a bank note. 2) Electric

Maintenance Manual of Bill Counter Page 36 of 84 Figure 21 Electric schematic and oscillogram of the 19-tooth tachometer disc 3) Installat

Maintenance Manual of Bill Counter Page 37 of 84 system will judge weather it’s a real bank note or note according to the signal characteristi

Maintenance Manual of Bill Counter Page 38 of 84 3) Installation requirements a) The gap between surface of the sensor and pinch rim of the

Maintenance Manual of Bill Counter Page 39 of 84 sensor and the signal for this change will be amplified by the amplifying system and sent to

Maintenance Manual of Bill Counter Page 4 of 84 Overview Dolphin Series Bill Counter is a kind of intelligent high-speed discriminator for so

Maintenance Manual of Bill Counter Page 40 of 84 3) Installation requirement a) The gap between surface of the sensor and pinch rim of the ma

Maintenance Manual of Bill Counter Page 41 of 84 7.8 Dimension Detection Sensor 1) Description of working principle The dimension detection

Maintenance Manual of Bill Counter Page 42 of 84 Principle of the dimension detection Signal process principle of the dimension detection Fig

Maintenance Manual of Bill Counter Page 43 of 84 Waveform when uses a bank note fully cover the dimension sensor Figure 29 Waveform of dime

Maintenance Manual of Bill Counter Page 44 of 84 M D S J R X0 X1 X2 X3 X4 X5 Y0 Y1 Y2 Y3 Y4 Y5 Data of Row 1 shows parameters of

Maintenance Manual of Bill Counter Page 45 of 84 a) Enter the debugging interface of the dimension sensor according to instruction at 4.4.c. b

Maintenance Manual of Bill Counter Page 46 of 84 Step 2: check if connection of the emitting lines of the left and right counting parts, the r

Maintenance Manual of Bill Counter Page 47 of 84 5) Failure of the fluorescence sensor Phenomenon: start the machine and it displays CHECK UV

Maintenance Manual of Bill Counter Page 48 of 84 8) Failure of the magnetic ink sensor Phenomenon: in progress of bill counting, Suspect MG C

Maintenance Manual of Bill Counter Page 49 of 84 two 9014s and TIP122s on the power panel have become ineffective. Check input and output stat

Maintenance Manual of Bill Counter Page 5 of 84 Figure 1b Appearance of the Machine (upper part) 14. upper cover board 16. stacker sensor

Maintenance Manual of Bill Counter Page 50 of 84 Appendix 1 Structure and assembly relationship of the mechanical part Appendix 1.1 Relation S

Maintenance Manual of Bill Counter Page 51 of 84 Relation Schema for assembly of the machine J3 Attached figure J4 relationship for asse

Maintenance Manual of Bill Counter Page 52 of 84 Attached figure J5 assembly relationship for rotation wheels Attached figure J6 assemb

Maintenance Manual of Bill Counter Page 53 of 84 Attached figure J9 assembly relationship for the lower rear cover board Attached figure

Maintenance Manual of Bill Counter Page 54 of 84 Attached figure J12. Assembly relationship of the big motor Attached figure J13 Assembly

Maintenance Manual of Bill Counter Page 55 of 84 Attached figure J17 Assembly relationship of the lower conveyance baffle Appendix 1.2 P

Maintenance Manual of Bill Counter Page 56 of 84 309 Motor component 1 310 Component of tachometer sensor 1 311 Sensor bracket 1 312

Maintenance Manual of Bill Counter Page 57 of 84 805 Dust proof glass of illumination 1 806 Dust proof glass 1 901 Rear lower cover bo

Maintenance Manual of Bill Counter Page 58 of 84 37 Bracket fixing axis 1 F06 Bearing cap 1 F07 Bearing F688 1 F08 Pinch wheel 1 F09

Maintenance Manual of Bill Counter Page 59 of 84 Appendix 2 Structural Relation Schema of the Electrical Part (for reference only) Appendix 2

Maintenance Manual of Bill Counter Page 6 of 84 3.1Technical Specification of the Whole Unit Bill counting capability: feeds 200~300 bills; r

Maintenance Manual of Bill Counter Page 60 of 84 Attached figure D2 Schematic diagram of the L04-1.15B control panel

Maintenance Manual of Bill Counter Page 61 of 84 Attached figure D3 Schematic diagram of the MAIN0408-A control panel

Maintenance Manual of Bill Counter Page 62 of 84 2) Schematic diagram of power panel Attached figure D4 Schematic diagram of the POWER0404_e

Maintenance Manual of Bill Counter Page 63 of 84 3) Schematic diagram of display panel Attached figure D5 Schematic diagram of the dspDIS05

Maintenance Manual of Bill Counter Page 64 of 84 Attached figure D6 Schematic diagram of the L02-03-2.BA1 LCD display panel 4) Schematic

Maintenance Manual of Bill Counter Page 65 of 84

Maintenance Manual of Bill Counter Page 66 of 84 Attached figure D8. Schematic diagram of the XSQ02-A external display panel

Maintenance Manual of Bill Counter Page 67 of 84 Appendix 2.2 Electrical Wiring Diagram Attached figure D9 Electrical wiring diagram

Maintenance Manual of Bill Counter Page 68 of 84 Appendix 2.3 Position Marking Diagram of Circuit Board 1) Position marking diagram of contro

Maintenance Manual of Bill Counter Page 69 of 84 Attached figure D12 Position marking diagram of the MAIN0408-A control panel

Maintenance Manual of Bill Counter Page 7 of 84 3.2 Principle and function of the bill rubbing mechanism The bill rubbing mechanism consists

Maintenance Manual of Bill Counter Page 70 of 84 2) Position marking diagrams of power panels

Maintenance Manual of Bill Counter Page 71 of 84 Attached figure D13 Position marking diagram of the POWER0404_e power panel 3

Maintenance Manual of Bill Counter Page 72 of 84 Attached figure D14 Position marking diagram of the dspDIS0508-A display panel

Maintenance Manual of Bill Counter Page 73 of 84 Attached figure D15 Position marking diagram of the L02-03-2.BA1 LCD display panel

Maintenance Manual of Bill Counter Page 74 of 84 4) Position marking diagrams of display panels Attached figure D16 Position marking diagram

Maintenance Manual of Bill Counter Page 75 of 84 Attached figure D17 Position marking diagram of the XSQ02-A external display panel B

Maintenance Manual of Bill Counter Page 76 of 84 Appendix 3 List of Electrical Components (for reference only) Appendix 3.1 Component list o

Maintenance Manual of Bill Counter Page 77 of 84 40 SMD capacitor 5 C18,C21,C27,C31,C32 41 SMD capacitor 4 C19,C29,C24,C33 42 SMD resistor

Maintenance Manual of Bill Counter Page 78 of 84 20 integrated block 1 U9,U10 21 integrated block 1 U8 22 integrated block 1 U21 23 pin

Maintenance Manual of Bill Counter Page 79 of 84 No. Name Quantity Marking and Description 1 resistor 1 R69 2 resistor 2 R1,R2 3 resisto

Maintenance Manual of Bill Counter Page 8 of 84 and requirement of bank note detection, many more other kinds of detection sensors can also be

Maintenance Manual of Bill Counter Page 80 of 84 Appendix 3.2 Component list of the power panel POWER0404_e No. Name Quantity Marking and

Maintenance Manual of Bill Counter Page 81 of 84 Appendix 3.3 Component list of display panels 1) Component list of dspDIS0508-A display pane

Maintenance Manual of Bill Counter Page 82 of 84 15 nylon socket 1 J8 16 double-row crooked pin 1 J5 17 HARP bracket of double-row crooked p

Maintenance Manual of Bill Counter Page 83 of 84 11 integrated block 1 IC1 12 Circuit board for external display 1 XSQ02-A

Maintenance Manual of Bill Counter Page 9 of 84 Power of the bill counter is provided by Rare Earth Permanent Magnet (REPM) DC motor (main mot